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HOW PRINTS ARE MADE

 
 

A definition of "printmaking" according to the Encyclopedia Britannica:
"...broadly, the production of images normally on paper and exceptionally on fabric, parchment, plastic or other support by various processes of multiplication; more narrowly, the making and printing of graphic works by hand or under the supervision of the artist."

There are generally five types of prints; relief, intaglio or engraving, planographic, stencil and digital. A combination of processes may be used to produce an image; such as relief and intaglio
The identification of each process can usually be seen through a good magnifying glass, so start looking to see if you can see the differences.

Relief printing process
This involves cutting away everything which is the non-printing part for the image, for instance the white parts of the image, so that the printing surface is raised above the main body of the wood, metal or linoleum of the block. Multiple colours can be used in which the block is cut for one colour, then more is cut away for the next colour, and so on until the complete picture is built up.
The introduction of copper and later steelplate engravings generally sounded the end of wood engravings. Text could be combined with these by using Letterpress metal type.
Though towards the end of the Victorian period, and the start of the Arts and Crafts revival the process of block printing was re-used for childrens' illustrated books and by artists, at the turn of the century who also revived this process. Today the Art is continued by private presses and typographers producing beautiful limited edition pieces.

Flexographic: More modern process producing a raised printing surface out of strengthened rubber.Generally used for packaging, especially unusual substates such as plastic or metal.

Woodcut: or Woodblock - One of the oldest forms of printing first used in China in the 12th century and then by Europe at the end of the 14th century. The image background is gouged out leaving the image in relief. The transfer of the design onto paper is achieved by inking the surface with typographic ink and applying pressure with a press. Softwood block is more common but seasoned hardwood like apple or beech is used for wood engraving. The difference can be seen in the grain and fine details of an image.

The Heliorelief is a photomechanical process which has been developed by master printer, Deli Sacilotto, of Graphicstudio, The University of South Florida, for use in creating a wood block print. Many of the Dine prints in this exhibition came from the printer's personal collection. The Heliorelief involves first adhering to wood a light-sensitive water-soluble film emulsion of the type used for screen printing. A high contrast photo negative or image drawn on mylar is then transferred to the film emulsion by placing it in close contact with the sensitized block and exposing them to light. The block is then washed and the emulsion dissolved in the places protected in the dark areas of the negative or mylar (areas to be cut away), leaving the film emulsion where it was hardened by exposure to light in the open areas of the negative or mylar (areas to be printed). The remaining emulsion acts as a stencil of the image. After the block has dried fully, the uncovered areas are cut away by a sandblasting process that leaves the emulsion covered printing areas in relief The amount of pressure required by the sandblasting varies with the type of wood. When the sandblasting is completed, the film emulsion stencil is removed with water and the block allowed to dry again. It is then ready for printing by the same methods used for traditional woodcuts.

Intaglio printing process
This is the reverse of relief in that here recesses are created in the metal block into which the ink is spread for printing, These grooves are either cut away with hand tools or etched with acid; thus these include engravings, etchings, mezzotints, aquatints, etc. These types of prints sometimes have a plate mark impressed into the paper, unless this has been cut away.

Engraving: These were first done on copper plates which produced several hundred copies, before wearing out, and then later after 1822 steel was introduced.This could yield over several thousand prints before signs of wear appeared, even tens of thousands before tthe plates deteriorated completely. Some trials were even done where over a million copies were pulled, mainly by the treasury departments of governments who wanted a cheap and efficient way to print money.
To engrave, a highly polished plate is cut into with a long prism shaped tool called a graver or burin, which ends in a wooden handle that the engraver pushes with his or her palm and directs with forefinger and thumb. Unlike in drypoint etching, where the burr is smaller, and is in any case, taken off the plate with a scraper.

Stipple Engraving: Starts with a copper plate covered with many tiny dots cut into the plate, almost always to convey human flesh and portraits. Instead of using a standard graver, the stipple engraver has a bent head and picks at the plate. A pure stipple engraving will only use dots in the whole print, without a single solid line. Roulettes, small rollers with spikes were also designed, to speed up the process.

Etching: These differ mainly from engravings in that they allow a freer line to be made than engravings. Since the engraver pushes the graver or burin away from herself, there is much less spontaneity in the print, than in an etching, which can be freely moved in any direction.
Etchings are usually made from a copper plate dipped in an acid bath. Before this, however, the plate must be prepared with a ground, (wax and bitumen) that is then made black by being held over candles. This makes the copper lines gleam as they are drawn across the plate with an etching needle. Then the back of the plate is coated with a stopper varnish to prevent it from dissolving away, and the plate is put into the acid. Additional drawings may be made to further complete the print, and other areas already worked over, coated with stopper, as more depth and thickness is achieved with further baths in the acid. Any prints pulled through the press at this point will be the first, second, etc pulls or proofs, and have greater rarity than those pulled when the print is finished.

Monotype Etching: This combines the etching process with an image painted onto a sheet of metal or glass and transferred while wet, onto the etching. Each copy requires the image to be repainted, so each print will be different, and is classed as original.

Drypoint: This uses a sharper needle, which itself cuts the copper plate as does an engraver's burin, and thus is NOT immersed in an acid bath, A burr is produced, that is the metal around the edge off the hole or furrow, is left , this will print a distinctly deeper and thicker line than engravings, or etchings will do with a more rounded needle. However, if the burr is removed, then you will have crisp thin lines. Drypoint can be seen in some etchings to add emphasis to the composition.

Soft-ground etching: Use a pencil on a grained paper laid over the ground on the plate to produce crayon-like lines on the print. In principle any textured material, leaves, etc can be used to obtain these soft lines.

Aquatints: Start with an etched outline, and have the detail filled in with tiny, sand-like, resin particles layed on the particular areas of an image, in either an alchohol bath or as a powder. Then steeped in the acid bath and each colour is stopped out before the next colour is laid. Eight to twelve stages in this process are not uncommon, this achieves tonal variations similar to wash or watercolour paintings.

Mezzotints: First the plate is worked over with a rocker until it is like a file to produce a rich velvety black. The artist then scrapes out the lighter tones of the picture with a scraper and a burnisher, for the very white areas of the print. The result is engraving in tone, as true mezzotints have no lines per se, but only areas of relative tonal difference. Mainly portraits were done in this manner, the exceptions being Turner's Liber Studorium, with a mixed etching and mezzotint process.

Gravure: Small cells are etched into the metal, the depth relating to the depth of tone; a dark shadow being deeper than a light area. Ink fills the cells and a blade cleans away the excess. When the paper contacts the whole surface the the ink is lifted from the recesses. This process can produce many millions of prints and is used extensively to mass produce images and posters.

 
 
Planographic printing process
This is the most common form of printing today and uses the photographic process to capture an image and separate into individual colours to transfer on to a printing plate. Dependant on the number of colours in an image depends on the number of plates used. Print runs of hundreds of thousands can be achieved

Lithography: based on the principal that water and grease will not mix, whereby the plate accepts water in the non-printing areas and only the ink on the image or printing areas. The word comes from Greek - 'lithos' meaning stone and 'graphein' meaning to write on stone. In 1796 a Bavarian called Senefelder discovered that limestone once cleaned and prepared, could be drawn on with a greasy ink. The stone was dampened and inked, only the drawn image took the ink the rest being protected by the water. Paper was laid over the stone and put under pressure so that the image transferred. To ensure the image printed the right way the image had to be drawn onto the stone in reverse by the artist which eventually became known as Autolithography.

Chromolithography:
was used to describe coloured lithographs where each separate colour was drawn on to separate stones and the paper pressed on to each in turn to build up the final image. Then in the 19th century a method of reproducing coloured images was patented in 1837 by Godefroy Engelmann, a french lithographer based in Paris. By using three primary colours (red, green & blue) and printing separately, a mechanically printed image was produced. This meant that images could be mass-produced onto inexpensive wood pulp papers. By the end of the 19th century specially manufactured inks had been developed so there was more colour choice, even shades of a colour to give the effect of light and shade were in use.
Oleographs: developed from Chromolithography at the end of the 19th century, and became very popular. The process was the same but the inks used were very oily and were used to produce an image onto board or cloth. When heavily varnished the effect mimiced an oil painting, even today these can be confused for the 'real thing'. The 'litho' stones were eventually replaced with materials like metal, plastic, glass and board, that were lighter and therefore more portable. Photo-lithography: developed around the mid 1990's, when the use of glass ruled screens (first invented in 1882, with cross lined screen following in 1888) were used to break-up a transferred image on a plate, into dots. Changing a continuous toned image into a halftone. Collotypes: an image was photographed three times through three filters (red,green and blue), and the film negatives were then retouched by hand using soft pencils to correct and sharpen the images. Gelatine coated frosted glass 'plates' were placed in contact with each negative, and exposed to light. This hardened the non-image areas and the soft image could be dissolved to leave an ink receptive image surface. Each colour plate was placed in a flat bed press, inked and an image pulled onto a sheet of paper. With the development of rotary presses and flexible plates that could be wrapped around a printing cylinder on a press. The image on these being right reading needed to be transferred first on to a rubber cylinder (as wrong reading) before tranferring on to paper back to right reading.
This is known as Offset Lithography, and today, it is a very popular process, to produce both mass-produced posters and limited edition prints.


Handcolouring
This is not a printing process but an enhancement.
Colour can be added to prints produced by any of the relief; intaglio or planographic printing processes by means of handcolouring, using any medium; i.e.water colour or pastels.
Coloured ink can be introduced by either a single pressing painted form with mezzotints, or with multiple stage pressings as in relief prints, especially line-cuts.


Stencil printing process or Serigraphy
The image is carried on a mesh screen, with printing areas being open or 'unblocked' and non-printing areas being filled over or 'blocked out'. The paper is laid below the carrier or screen and ink is forced through the open image areas onto the paper.

Silk Screen: Silk was the first material to be used as the mesh carrier. It was a fine gauge, and capable of being pulled very taut across a frame. Used in the 1800's to print textiles and pottery and extended to many other substates in the twentieth century, making it the most versatile of processes. It prints a lot ink and can be recognised as the ink film tends to stand proud of the substrate.
Technology has improved the process with inks that produce brilliant, sparkling solid colours or a variety of effects and is suitable for short runs. Used quite extensively by artists to produce Limited Editions of their work.


Batik
: Javenese technique of hand-applied colour design for fabrics. The areas not to be dyed with a colour are sealed with wax. Practised throughout Indonesia, the craft was introduced into Europe by the Dutch.

Digital printing process
This is very much a new and future process. This is where an image is created by an artist on a computer or an original drawing is digitised by scanning with a laser to convert the image into data. This can be manipulated by the artist and output via a printing devise directly onto the substrate. It is a very clean, and fast process, and ideal for short runs under 1000 copies.
Limited Editions are already being produced this way, although in essence each one is an original not a copy. These are called Giclée prints, and are produced mainly by the ink-jet process. There are still light fastness issues about this type of print, so make sure you have verification of quality from the 'seller', before buying.

Ink Jet or Giclée : Spraying fine droplets of ink to create an image to match that on the computer. The size of the droplets varies depending upon the amount of colour needed - a heavy area will be made with larger droplets than a lighter area. There are now many different substrates that can be used.
Giclée was first coined by Jack Duganne in 1991, from the French verb 'to spray' (as from a nozzle). Hence the direct object of 'spraying nozzle' is giclée and refers to ink-jet technology that directs ink onto the substrate (paper). The first commercial ink-jet printer was the Iris which was developed by Scitex, and is now used as a generic term, an 'Iris' print.
The inks being water-based dyes, have to be thin enough to go through the nozzles but this structure does not make the dyes very lightfast. Which is key for any print, as no one is going to want a picture that will fade after a couple of years. Early ink-jet printers ink tested below 4 on The Blue Wool Scale. This is the standard by which lightfastness is measured (1 for low and 8 for high). All the traditional print processes use lightfast inks, so this is not a problem. It was therefore important that archival or lightfast inks were developed for ink-jet printers, with a strong resistance to fading. This has now been achieved, giving results better than 6 on the Blue Wool Scale.So, the correct inks must be used, especially when printing in more than 4 colours.
(see Collecting Art for more details)

Laser: Image is transferred to a drum by a laser converting the data to image and non-image signals. The toner is attracted to the image areas on the drum and the paper being positively charged enables the image to transfer. The substrate is then heated to fuse the toner in to place.

Electrostatic
: Similar to laser printing but using the principles of electricity by statically charging both the drum to and the paper. The positive charged image areas accept the negatively charged toner, the image is then transferred when contacted to the posively charged paper. Then heated to fuse the toner on to the paper.

Modern Digital printing presses in fact use a combination of these technologies. The toner particles are now so small that it is structurally bordering on a liquid. The most commonly used being laser or LED electrophotographic process. Because the drum or printing unit is re-charged with each rotation a different image can be produced, so each sheet can be different.
 

Original Mixed Media
This is where the artist creates a collage with paper and/or other elements, like wax, glass or metal and original imagery. Each picture may have the same component parts, but the composition will slightly differ. This makes each picture an original.
 


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